Vacuum closure device

ABSTRACT

This invention relates to the design of tissue covering elements for use in vacuum assisted tissue apposition systems, wherein the geometry of the covering elements favours the application of contractile forces over compressive or extensive forces at the tissue interface.

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No. 14/466,892, filed Aug. 22, 2014, entitled “VACUUM CLOSURE DEVICE,” which is a continuation of U.S. patent application Ser. No. 12/922,118, filed Nov. 17, 2010, entitled “VACUUM CLOSURE DEVICE,” which is a National Phase Application of PCT Patent Application PCT/GB2009/000696, filed Mar. 13, 2009, entitled “VACUUM CLOSURE DEVICE,” which claims priority to Great Britain Application No. 0804654.2, filed Mar. 13, 2008. The contents of the aforementioned applications are hereby incorporated by reference in their entireties as if fully set forth herein. The benefit of priority to the foregoing applications is claimed under the appropriate legal basis, including, without limitation, under 35 U.S.C. § 119(e).

BACKGROUND OF THE INVENTION Field of the Invention

This invention relates to the design of tissue covering elements for use in vacuum assisted tissue apposition systems, wherein the geometry of the covering elements favours the application of contractile forces over compressive or extensive forces at the tissue interface.

Description of the Related Art

Topical negative pressure (TNP) therapy has rapidly grown to be of excellent utility in the medical field, particularly in the treatment of wounds.

A number of the current negative pressure systems available involve the application of a porous, deformable wound filler to the wound. The basic principle of TNP therapy is to create a closed cavity over the wound itself by means of a thin, flexible sealing film adhered to the patient's sound skin surrounding the wound; admitting one end of an aspirant conduit into the closed cavity, the conduit being sealed to the flexible film, for example; and connecting a distal end of the aspirant conduit to a vacuum source such as an electrically driven vacuum pump, for example, to create a pressure lower than the surrounding ambient atmospheric pressure within the wound cavity. As is known to the skilled person the lower pressure creates many beneficial therapeutic effects on the wound including increased blood flow to the wound and faster granulation of tissue, for example. When the vacuum pump is switched on, the adjacent surfaces formed cavity expand into the wound filler, compressing it up to the point where it can mechanically resist further deformation. In this state, it is hypothesised that, in a wound cavity, both compressive and extensive forces are exerted on the micro scale at the tissue surface while extensive forces are exerted on the macro scale a short distance from the tissue-filler interface. The extent of these compressive and extensive forces is determined by the applied (negative) pressure, the mechanical properties of the surrounding tissue, filler and drape and the geometry of the wound.

One TNP system provide the user with sheets of foam of varying geometry that are routinely cut to shape at the site of application to conform to the surface of the wound or fill the wound cavity. In this regard, for some applications, including those targeted here, this technique is sub-optimal. The problem here is that even if we assume uniform foam, drape and tissue mechanics across the patient population, the wound geometry will vary significantly from patient to patient. FIG. 1 demonstrates the effect of applying standard pressure and mechanics (tissue, drape and foam) to varying geometries of application; the force vectors generated vary widely. For most applications, particularly to cavity wounds, the extent of this variation is not great and does not affect the efficacy of the treatment significantly: surrounding tissue is generally expanded in the desired direction, towards the centre line of the cavity volume (see FIG. 1). However, for shallow wounds or incisional wounds, the desired mechanical forces are not afforded by the current method; in general, a compressive force perpendicular to the tissue surface is generated with a minor force generated in the direction parallel to the wound surface. For shallow wounds and incision wounds, it is desirable to generate significant forces parallel to the wound surface in the direction of wound closure in the same way as it is desirable to generate this arrangement in wound cavities by the traditional method.

We are not aware of topical negative pressure devices capable of generating significant forces parallel to largely two-dimensional surfaces of attachment.

SUMMARY OF THE INVENTION

The invention is concerned with the component of a topical or internal negative therapy apparatus which forms the interface with the tissue surface and provides a vacuum cavity above the tissue surface. Traditionally, in the field of topical negative pressure, this interface is achieved using a porous wound filler and an occlusive or semi-occlusive adhesive drape (to create the substantially air tight seal), as described above.

This device is referred to herein as the tissue covering element.

The invention is not restricted to the means of generating negative pressure or regulating negative pressure or to the means of transmitting the source of negative pressure to the site of application, but is directed to the design geometry of the tissue covering element.

The comparable component of the present invention in conventional negative pressure systems generates very low contractile forces in the plane which is parallel to largely flat or convex tissue surfaces but, in contrast, generates relatively large compressive or extensive forces in the plane which is perpendicular to the tissue surface. This is because the majority of the surface area of the vacuum cavity arranged in these cases is parallel to the tissue surface and the forces are generated perpendicular to this.

The force vectors generated are predominantly compressive forces. Such forces are appropriate for the closure of cavity wounds but are contrary to the desire for contraction of the wound margin in the direction of closure for largely flat or convex defects. As FIGS. 1 b and 1 c further illustrate, the generation of significant forces parallel to the tissue surface cannot be achieved easily when the wound covering element is largely parallel to the tissue surface.

The present invention concerns a tissue covering element that forms an interface with largely flat or convex tissue surface geometries to generate a vacuum cavity having a geometry that is predominantly non-parallel to the tissue surface and as a consequence generates significant forces parallel to the tissue surface when the cavity is placed under reduced pressure. Preferably, the forces generated are in the direction of wound closure. It is recognised here that the ‘direction of wound closure’ should not only consider the geometry of the wound surface but also the mechanical properties of the surrounding tissue (e.g. Langer's lines) that may influence the most desirable geometry of closure forces.

It should be further noted that the geometry does not exclude the generation of compressive or extensive forces in the plane perpendicular to the tissue surface.

Thus, according to a first aspect of the invention there is provided a tissue covering element for use in a vacuum assisted closure system, the tissue covering element comprising:

-   -   i) a wound contacting surface, said surface being positionable         on either side of a wound margin;     -   ii) a bridging portion which bridges the wound and in use         provides at least a partial vacuum above the wound, and wherein         the bridging portion comprises a higher ratio of internal         surfaces that are aligned substantially nonparallel relative to         the wounded tissue surface, to: surfaces that are aligned         substantially parallel relative to the wounded contacting         surface.

According to a second aspect of the invention there is provided a method of closing a wound, said method comprising;

-   -   i) locating a tissue covering element according to the invention         at a wound site such that the bridging element bridges the wound         margins;     -   ii) providing a device for generating a negative pressure;     -   iii) applying a negative pressure to the tissue covering element         in a manner such that the bridging portion of the tissue         covering element creates at least a partial vacuum cavity above         the wound.

A method of applying a contractile force to a wound, said method comprising;

-   -   i) locating a tissue covering element according the invention at         a wound site, such that the bridging element bridges the wound         margins;     -   ii) providing a device for generating a negative pressure;     -   iii) applying a negative pressure to the tissue covering element         in a manner such that the bridging portion of the tissue         covering element creates at least a partial vacuum cavity above         the wound.

According to a further aspect of the invention there is provided the use of a device according to the present invention in a vacuum assisted closure apparatus.

According to a further aspect of the invention there is provided the use of a device according to the present invention in wound therapy.

According to a further aspect of the invention there is provided the device or use of the device according to the present invention as herein described with reference to the accompanying Examples and Figures.

The contractile forces so generated, parallel to the tissue surface are transmitted to the tissue margin and this tissue experiences a force directed approximately towards the centre of the vacuum cavity.

The tissue surfaces can be largely flat or convex.

The term ‘largely flat’ is herein taken to mean surfaces with vertical dimensions no greater than 20% of the shortest of the other dimensions (FIG. 2).

The tissue surfaces can be internal or external to the body.

The tissue surfaces can be on soft tissues (e.g skin, cartilage, tendon, ligament, muscle, fascia) or hard tissues (e.g bone)

In embodiments of the invention such a surface geometry can be afforded by the use of corrugated or concertina-folded structures. The corrugation of the vacuum cavity cannot easily or painlessly be achieved in the tissue surface but can easily be achieved in the tissue covering element by providing corrugations that extend in the direction largely perpendicular to the tissue surface. It is important that this geometry is not completely destroyed under the influence of reduced pressure within the vacuum cavity, although some geometrical distortion is unavoidable.

It is important that the covering element is sufficiently flexible to allow good conformability across the tissue but also sufficiently rigid to maintain a higher ratio of surfaces perpendicular to the tissue surface than those parallel to the tissue surface. This combination of flexibility and rigidity can be achieved most simply by combining relatively inflexible surfaces largely perpendicular to the tissue surface with flexible hinges.

The tissue covering element of the present invention is defined as having at least 50% of its internal surface area distribution at an angle of 450 or greater relative to the underlying, largely flat or convex tissue surface. The net force is contractile.

In further specific embodiments of the invention the tissue covering element is defined as having at least 50% of its internal surface area distribution at an angle of 800 or greater relative to the underlying, largely flat or convex tissue surface. The net force is contractile.

There may be some medical applications in which it may be desired to provide a wound covering element that expands rather than contracts the wound. In such instances the tissue covering element defined as having the majority of its internal surface area distribution at an angle of between about 50 to 450 relative to the underlying, largely flat or convex tissue surface.

The shortest distance between the margins of the wound is defined as X, and the length of the bridging element is defined as Y. In embodiments of the invention Y is at least 110% of X. In further embodiments of the invention Y is at least 141% of X, as illustrated in FIG. 5. The tissue covering element can be defined in any single dimension as one with an internal surface length not exceeding 1000% of the shortest line between opposing pOints on the tissue margin (FIG. 5). The additional surface length is used to generate corrugations or folds that increase the surface area of the covering non-parallel to the tissue surface with the aim of maximising the perpendicularity of the covering to the tissue surface.

For application to largely one-dimensional incision wounds, an inverted ‘V’ structure, as illustrated in FIG. 3c , is an advantageous geometry.

For application to largely flat circular wounds in locations of isotropic skin tension, a corrugated concentric ring structure, as illustrated in FIG. 7, is an advantageous geometry.

For application to large flat wounds in locations of anisotropic skin tension, a multiple inverted ‘V’ ‘concertina configuration in desirable. The lines of the concertina folds being positioned parallel to local Langer's lines to effect wound closure (FIG. 8).

For example, for application to convex surfaces, such as the extremities of the body or the bones of the body, a cylindrical concertina configuration is desirable (similar to a shock absorber ‘boot’). The lines of the concertina folds being perpendicular to the axis of the limb (FIG. 9) for application to bone, or parallel to local Langer's lines to effect topical wound closure (FIG. 8).

In practical use, to avoid the eventuality where the application of negative pressure to the cavity causes gross distortion of the desired geometry of the covering, the two-dimensional surfaces of the device are constructed of relatively stiff materials in comparison to the folded regions, which should flex easily. That is not to imply the use of rigid materials, uncomfortable for the wearer.

The tissue covering element must be attached to the patient in a manner that creates an substantially air tight seal of a quality that allows the vacuum source to maintain the target vacuum level within the enclosed volume. Practically, attachment to the patient can be achieved by means of any bonding mechanism. Preferably attachment is achieved by using an adhesive, such as an acrylate- or silicone-based adhesive commonly used for the attachment of medical devices and well known in the art. It is also possible that attachment can be achieved by utilising the pressure differential alone, in the same manner as a suction cup. However, this is difficult to achieve in reality due to the mechanical properties of tissue. Connection of the enclosed volume to the vacuum source can be achieved by any means obvious to a person skilled in the art, for example via a central penetrating port or in between the covering element and the bonded perimeter. Preferably, the vacuum source is connected to the enclosed volume by a port penetrating the surface of the covering element. It is additionally beneficial for the coupling of the vacuum source to the covering element to be achieved by a reversible means to facilitate repeated connection and disconnection over the duration of dressing wear. It is also preferable that connection and disconnection can be easily achieved by the patient and applier.

The invention is not restricted to filling elements that may optionally be positioned within the vacuum enclosure.

The devices so described can be applied in a range of medical applications where generation of forces parallel to a surface of attachment is desirable for example, the joining of tissue and bone lesions or defects. Both topical and internal applications can be foreseen, from the application of contractive force to bone breaks to the closure of surface wounds, including surgical incisions.

BRIEF DESCRIPTION OF THE DRAWINGS

The invention will now be described, for illustrative purposes only, with reference to the accompanying Examples and Figures, wherein the Figures illustrate:

FIG. 1: Force vectors generated within hypothetical tissue cavities.

-   -   (a) Force vectors generated by a conventional tissue covering         element when applied to (a) a cavity wound (b,c) and to a         largely flat or convex wound.

FIG. 2: Illustrates a substantially flat wound.

FIG. 3: Embodiments of the tissue covering element of the present invention.

FIG. 4: The distribution of surface area angles for any given tissue covering element can be represented in a histogram.

FIG. 5: Determining the optimal dimension of the tissue covering element.

FIG. 6: Relationship between the dimension of the tissue covering element and the forces generated.

FIG. 7: A schematic of tissue covering element for application to largely flat circular wounds in locations of isotropic skin tension.

FIG. 8: A schematic of tissue covering element for application to largely flat wounds in locations of anisotropic skin tension.

FIG. 9: A schematic of tissue covering element for application to a limb or bone tissue defect.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

FIG. 1 illustrates the forces generated by conventional tissue covering elements when applied to (a) cavity tissue defect and (b,c) substantially flat or convex tissue defects.

-   -   (a) the tissue covering element 1 is applied to wound 2 within         tissue 3. This is a cavity tissue defect. The application of a         partial vacuum generates substantially equal compressive and         contractile forces. This is optimal for the healing mechanism of         this wound type.     -   (b) the tissue covering element 1 is applied to wound 2 within         tissue 3. This is a shallow, largely flat tissue defect. The         application of a partial vacuum generates predominantly         compressive forces and minimal contractile forces. This is         sub-optimal for the healing mechanism of this wound type in         which there is a desire for contraction of the margin of the         wound in the direction of the closure.     -   (c) the tissue covering element 1 is a molded cover which is         applied to wound 2 within tissue 3 to form a vacuum cavity above         the wound. The surfaces of the covering element are         predominantly parallel to the surface of the wound. The         application of a partial vacuum generates predominantly         compressive forces and minimal contractile forces. This is         sub-optimal for the healing mechanism of this wound type in         which there is a desire for contraction of the margin of the         wound in the direction of the closure.

FIG. 2 illustrates a substantially flat tissue defect. Such a wound has surfaces with vertical dimensions (z) no greater than 20% of the shortest of the other dimensions (x) and (y).

FIG. 3 illustrates various embodiments of the present invention. In (a) the tissue covering element 1 which is applied to a substantially flat or convex tissue defect 3 comprises a plurality of corrugations which generate a net force parallel to the tissue surface, thereby generating a contractile force in the direction of closure of the wound. In (b) the tissue covering substantial net force is parallel to the tissue surface. In the embodiment illustrated in (c) the tissue covering element 2 comprises a base member 4 a and 4 b which is applied to the tissue surface 3. From this base member the walls 5 a and 5 b extend to the apex, thereby forming an inverted “V” shaped cavity above the surgical incision. The base member 4 a and 4 b and the walls 5 a and 5 b are made of a relatively inflexible material, with a flexible hinge 6 a 6 b forming the junction between the base member 4 a and 4 b and the walls 5 a and 5 b and a further flexible hinge 6 c provided along the apex of the “V”. A vacuum connection port 7 is provided on one of the wall elements.

The distribution of surface area angles for any given tissue covering element can be represented in a histogram. FIG. 4 illustrates this for the following tissue covering element designs:

-   -   (a) a conventional negative pressure cover geometry     -   (b) a cover geometry with 30° surface incidence angle     -   (c) a cover geometry with 45° surface incidence angle     -   (d) a hemispherical cover geometry     -   (e) a cover geometry with 900 surface incidence angle     -   (f) a cover geometry with 900 surface incidence angle (larger         surface area than in (e)

FIG. 5 illustrates the optimal geometry of the tissue covering element relative to the tissue defect. The tissue defect has a desired axis of contraction between pOints A and B. The dimension of the tissue covering element aligned between A and B is preferably longer than the direct length labelled X.

FIG. 6 illustrates that for any perimeter length the force generated perpendicular to a flat surface of attachment is constant. It can also be seen that forces generated parallel to the flat surface (contractile) scale directly in proportion to the vertical height of the corrugation divided by half its period length. Force=Pressure×Area

In the example illustrated in FIG. 6, let perimeter length x be directly proportional to surface area y (true for simple designs pictured in FIGS. 6 and 9). For a constant vacuum pressure p, the resolved forces generated from the surfaces shown in FIG. 6a are shown in FIG. 6 b.

FIG. 7 is a schematic of a tissue covering element for application to largely flat circular wounds in locations of isotropic skin tension. The tissue covering element is a corrugated concentric ring structure. The centre of the element may be convex or concave when viewed from above.

FIG. 8 is a schematic of a tissue covering element for application to largely flat circular wounds in locations of anisotropic skin tension. The tissue covering element is a multiple inverted ‘V’ ‘concertina configuration. The lines of the concertina folds being positioned parallel to local Langer's lines to effect wound closure.

The tissue covering element 11 is substantially square. An adhesive 12 forms a peripheral border around the tissue contacting surface of the tissue covering element. The element 11 further comprises a bridging element which is formed of a plurality of separated inverted V-shaped elements 13. The V-shaped elements are hinged, to allow greater flexibility. First 14 a and second (not shown) hinges are provided at the join between the inverted V-shaped element and the upper surface of the tissue contacting surface (ie the surface that faces upwards away from the tissue). A third hinge 14 c is provided at the apex of the inverted “V”. The arrows “X” illustrate the direction of local Langers' lines. The arrows “Y” illustrate the direction of contraction generated under vacuum.

For application to convex surfaces, such as the extremities of the body or the bones of the body, a tissue covering element 21 having a cylindrical concertina configuration is desirable (similar to a shock absorber ‘boot’) as illustrated in FIG. 9. The proximal 21 a and distal 21 b ends of the tissue covering element are fixed to the limb or bone 22 (defect positioned under the tissue covering element). The lines of the concertina folds being perpendicular to the longitudinal axis of the limb 25. The arrow “Y” illustrates the direction of contraction generated under vacuum.

EXAMPLES Example 1: Construction of the Incision Closure Device Pictured in FIG. 3 c

A device of the design pictured in FIG. 6 was moulded using a transparent, heat-curable medical grade silicone elastomer. The device had a dome-profiled pressure cracking valve (Minivalve International B. V.) cast into one of it's cavity faces. The flat surfaces of the inverted ‘V’ section of the device was reinforced with pre-cured mechanically stiff silicone elastomer.

Example 2: Incision Closure with the Device of Example 1

The device prepared in Example 1 was positioned over a gaping linear incision made into a porcine belly cadaver. Partial vacuum was applied to the device via the crack-valve port. A pressure of −100 mmHg was achieved relative to ambient atmospheric pressure (660 mmHg absolute pressure). The device deformed by hinging about the highest point of the inverted ‘V’ section, causing contraction of the tissue around the incision in a direction perpendicular to it, thus achieving closure of the wound.

Example 3: Construction of Device for the Closure of Open Area Wounds in Langer's Line Neutral Locations

A design of the concept pictured in FIG. 7 was moulded using a heatcurable medical grade silicone elastomer. The mould used was a collapsible funnel (Normann, Copenhagen) in the collapsed position. When the elastomer was cured, the concentric finned device was removed by opening the funnel.

Example 4: Radial Contraction of Tissue with the Device of Example 3

The device prepared in Example 3 was modified with a central luer lock fitting and connected to a partial vacuum of −100 mmHg relative to ambient atmospheric pressure. The device was positioned on a living person's abdomen and allowed to seal. The device corrugated under the reduced internal pressure and exerted a radial contractile force on the adjoining tissue in the direction of the centre of the device. Tissue was contracted by approximately 15% of the original device diameter. 

What is claimed is:
 1. A wound dressing, comprising: a tissue contacting layer, the tissue contacting layer configured to be positioned around a wound margin of a wounded tissue surface; a bridging portion, the bridging portion comprising a plurality of parallel, folded elements extending along a portion of the length of the bridging portion, each of the folded elements disposed adjacent to one another and intersecting with at least one point within a horizontal plane parallel to the skin surface surrounding the wounded tissue surface, wherein each folded element comprises a plurality of internal surfaces facing the wound; and wherein the bridging portion comprises a port configured to connect to a source of negative pressure.
 2. The wound dressing of claim 1, further comprising a foam layer.
 3. The wound dressing of claim 1, wherein the bridging portion comprises a flexible material.
 4. The wound dressing of claim 3, wherein the bridging portion comprises a flexible polymer.
 5. The wound dressing of claim 1, wherein the bridging portion comprises a higher ratio of internal surfaces that are aligned substantially non-parallel to the wounded tissue surface than internal surfaces aligned substantially parallel to the wounded tissue surface.
 6. The wound dressing of claim 1, further comprising a conduit configured to connect to a source of negative pressure.
 7. The wound dressing of claim 1, wherein the source of negative pressure is a vacuum pump.
 8. The wound dressing of claim 1, wherein the folded elements are rounded.
 9. The wound dressing of claim 1, wherein the folds increase the surface area of non-parallel faces of the bridging portion as compared to parallel faces of the bridging portion.
 10. The wound dressing of claim 1, further comprising an adhesive layer.
 11. The wound dressing of claim 1, wherein the bridging portion further comprises hinge elements, the hinge elements configured to collapse when negative pressure is applied to the wounded tissue surface.
 12. The wound dressing of claim 1, wherein the bridging portion is configured to collapse when negative pressure is applied to the wound tissue surface. 